Automation Solution for Automotive Parts Welding Robots
Project Name: Automation of Automotive Welding
Service Customer: Asian automotive parts manufacturing factory
Background
The global automotive manufacturing industry is accelerating its transformation towards intelligence and electrification. Welding is one of the four core processes in automotive production, directly determining the safety and stability of the vehicle body structure.
The lightweight materials such as high-strength steel and aluminum alloy used in new energy vehicles have high demands for welding precision and large production volume.
Customer Requirements
1. Welding of lightweight materials requires higher accuracy and output, and the traditional production mode is difficult to match the needs of industry transformation;
2. The harsh environment of high temperature and dust in the welding workshop leads to difficulties in recruitment and high staff turnover.
3. Manual welding has obvious shortcomings. Unstable welding quality and operator fatigue lead to a decline in production capacity.
RBTC Solution
RBTC focuses on the core demands of customers for "high precision, high production capacity and high safety", providing a full-process automation solution centered on customized six-axis welding robots.
It emphasizes high cost performance and is suitable for the multi-variety and small-batch welding scenarios of small and medium-sized enterprises.
Core equipment customization: Equipped with weld seam tracking sensors and adaptive current control technology, the repeat positioning accuracy reaches ±0.05mm. It can correct the welding trajectory and parameters in real time, meeting the welding requirements of lightweight materials such as high-strength steel and aluminum alloy.
Multi-process compatible design: Supports multiple mainstream welding processes such as arc welding and laser welding, allowing for rapid switching between different components for flexible production without the need to replace core equipment.
Project Achievements
1. Precision improvement: The stability and high precision of the welding robot ensure the welding quality and contribute to the integrity and safety of the vehicle body structure.
2. Productivity improvement: Welding robots can operate continuously for 24 hours. The automation of the welding process has accelerated the production cycle, increasing production capacity by 30% and achieving a pass rate of over 98%.
3. Operator safety Assurance: The automated welding process reduces operators' exposure to dangerous welding environments, thereby enhancing workplace safety and lowering the staff turnover rate.
